1. Application Scenarios & Core Functions
With its “long strip” structure as the core advantage, this product is specifically designed for long-size workpieces and long-station scenarios. It serves as a dedicated benchmark platform that combines support stability and scenario adaptability, with core functions as follows:
1.1 Support & Inspection for Long-Size Workpieces
- Purpose: Adapts to the placement and inspection of long workpieces such as shaft parts (e.g., motor shafts, transmission long shafts), guide rails (e.g., machine tool guide rails, conveyor line guide rails), and pipes (e.g., industrial steel pipes, pipe fittings).
- Adaptation: The long strip shape fully supports the entire length of the workpiece, avoiding deformation caused by “support at both ends and suspension in the middle”.
- Advantage: Acts as a benchmark surface for testing the flatness and straightness of long workpieces; when used with tools like levels and dial indicators, it accurately verifies the dimensional accuracy of the workpiece’s full length.
1.2 Adaptation for Long Stations in Production Lines
- Purpose: Used in long-station scenarios such as assembly lines and production lines (e.g., automobile chassis assembly lines, long pipe welding lines) as a station benchmark platform.
- Operation: Multiple groups of workpieces or equipment can be placed in zones along the length direction to meet the demand for “long-distance continuous operation”; it can also be spliced to extend station length, adapting to the segmented processing and assembly of extra-long workpieces (e.g., large mechanical frames).
- Advantage: Improves the flexibility of production line layout and meets the processing needs of extra-long workpieces.
1.3 Long-Distance Conveyance & Temporary Storage
- Purpose: Serves as a temporary storage platform for long workpieces (e.g., long metal plates, profiles).
- Adaptation: The long strip structure reduces workpiece stacking, avoiding deformation caused by stacking extrusion; it can also be used with conveyor rollers as a transitional support for short-distance transfer of long workpieces.
- Advantage: Minimizes collision damage during workpiece transfer and maintains the integrity of long workpieces.
1.4 Adaptation for Narrow Space Operations
- Purpose: Targets narrow operation areas in workshops (e.g., equipment gaps, wall-side stations).
- Adaptation: The “narrow width & long length” structure of the long plate flexibly fits space dimensions, without occupying excessive horizontal space.
- Advantage: Meets the processing, assembly, or inspection needs of long workpieces while improving workshop space utilization.
2. Core Advantages
- Bending Resistance & Durability:
Made of high-grade cast iron (HT200-HT300) via integral casting, with internal stress eliminated through aging treatment. The rigidity design is additionally optimized for the long strip structure, enabling it to bear the gravity of long workpieces and operational impact force. No mid-span sag or lengthwise deformation occurs after long-term use, ensuring benchmark stability.
- Strong Length Customization:
- Standard length range: 2000mm-8000mm (can be extended to over 10000mm on demand); width range: 300mm-1200mm.
- Customization options: Specific specifications can be tailored based on the maximum length of long workpieces and workshop station dimensions. Exclusive structures such as T-slots (for securing long workpieces) and side guardrails (to prevent workpiece sliding) can also be customized.
- Practical & Easy-Maintenance Surface:
The surface undergoes fine milling, featuring high flatness and no sharp burrs—long workpieces won’t be scratched when placed slidably. Debris remaining after welding or processing can be easily cleaned along the length direction. Daily maintenance only requires simple wiping for rust prevention, resulting in low maintenance costs.
- Excellent Support Stability:
The bottom can be equipped with multiple groups of evenly distributed support legs (quantity adjusted according to length), enhancing the overall stability of the long plate and avoiding local shaking caused by excessive length. The height of support legs is adjustable, facilitating adaptation to uneven workshop floors and ensuring platform levelness.
3. Customization Notes
- For customization requests: Please provide detailed and specific drawings to ensure product accuracy.
- For special requirements (e.g., slotting, drilling, custom size or thickness): Submit drawings and parameters in advance. Production will commence only after confirmation.
4. Optional Supplementary Material
If you need an English comparison table of key parameters (e.g., length/width range, material grade, customizable structures) for your foreign customers to quickly reference, please confirm the specific parameters to be included, and we can prepare it promptly.
