Solution de plateforme de soudage flexible 3D

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Material Selection Guide for 3D Flexible Welding Platform (with Nitriding Option)

Note: This guide compares HT300 (cast iron) and Q345 (steel), plus adds nitriding treatment benefits—helping you choose materials based on actual needs.

1.Material Comparison (Base Materials: HT300 vs Q345)

AspectHT300 (Cast Iron)Q345 (Steel)
Core StrengthsHigh wear resistance, good shock absorptionExcellent toughness, strong impact resistance
CostLower (cost-effective for standard use)Slightly higher (for heavy-duty needs)
WeightBase weight (as in spec table)~8% heavier than HT300 (same size)
Ideal WorkpiecesSmall/medium parts (e.g., electronic brackets, small mechanical parts)Heavy parts (e.g., machinery frames, pressure vessels)
Best Working ConditionsFixed workstations, medium welding frequency, no frequent impactMobile stations, heavy welding loads, vibration/impact
MaintenanceLow (simple daily check, no complex maintenance)Regular inspection (avoid deformation from over-impact)

2.Nitriding Treatment Option (Added Advantage)

Nitriding is a surface hardening process that significantly improves material performance—available for both HT300 and Q345.

(1) Key Benefits of Nitriding
1. Harder Surface: Increases surface hardness by 2-3x, effectively resisting scratches from welding tools or parts;
2. Better Wear Resistance: Extends platform life by 50%+, critical for high-frequency welding scenarios;
3. Corrosion Resistance: Reduces rust caused by welding spatter or workshop moisture;
4. No Distortion: Low-temperature process, no platform warping—maintains original precision.

(2) Nitriding for HT300 vs Q345

MaterialNitriding EffectRecommended Scenarios for Nitriding
HT300Boosts wear resistance (fixes “low surface hardness” issue)Standard workstations with frequent part placement/removal, obvious wear
Q345Enhances surface strength (maintains inner toughness)Heavy-duty welding stations with high wear/vibration

(3)Quick Selection Guide (For Reference)

Your NeedRecommended Material + Treatment
Low cost, standard small-part weldingHT300 (no nitriding)
Standard use + longer service lifeHT300 (with nitriding)
Heavy parts welding/mobile stationsQ345 (no nitriding)
Heavy-duty conditions + maximum durabilityQ345 (with nitriding)

Material Options (HT300 cast iron / Q345 steel)

This document includes 2 material options (HT300 cast iron / Q345 steel) with clear weight adjustments. HT300 weights are rounded to the nearest 100kg; Q345 weights are approximately 8% heavier than HT300. Special sizes are customizable.

Basic Notes

  • Default height: 200mm; customizable thickness (range: 50-300mm). Weight increases by ~25% for every 50mm thickness added.
  • Material options: HT300 (cast iron, lower cost, good wear resistance) & Q345 (steel, high toughness, impact resistance). Q345 weight is ~8% heavier than HT300.
  • Customizable hole spacing (25-200mm); special sizes (length/width/height) are customizable on demand.
  • Packaging: Export-grade wooden box with shockproof foam, suitable for sea/land shipping.
Series Length×Width×Height (mm) Hole Diameter Material Weight (HT300, Approx. kg) Weight (Q345, Approx. kg) Optional Hole Spacing (mm) Rated Load (T)
D16 800×1200×200 φ16 HT300/Q345 400 430 25, 50, 75, Customizable 2
D16 1000×500×200 φ16 HT300/Q345 200 220 25, 50, 75, Customizable 2
D16 1000×1000×200 φ16 HT300/Q345 400 430 25, 50, 75, Customizable 2
D16 1200×800×200 φ16 HT300/Q345 400 430 25, 50, 75, Customizable 2
D16 1200×1200×200 φ16 HT300/Q345 600 650 25, 50, 75, Customizable 2
D16 1500×1000×200 φ16 HT300/Q345 600 650 25, 50, 75, Customizable 2
D16 1500×1500×200 φ16 HT300/Q345 900 970 25, 50, 75, Customizable 2
D16 2000×1000×200 φ16 HT300/Q345 800 860 25, 50, 75, Customizable 2
D16 2000×2000×200 φ16 HT300/Q345 1600 1730 25, 50, 75, Customizable 2
Series D28
D28 1000×1000×200 φ28 HT300/Q345 400 430 50, 100, 150, Customizable 5
D28 1000×1200×200 φ28 HT300/Q345 400 430 50, 100, 150, Customizable 5
D28 1200×1200×200 φ28 HT300/Q345 500 540 50, 100, 150, Customizable 5
D28 1200×2400×200 φ28 HT300/Q345 1000 1080 50, 100, 150, Customizable 5
D28 1500×1000×200 φ28 HT300/Q345 500 540 50, 100, 150, Customizable 5
D28 1500×1500×200 φ28 HT300/Q345 800 860 50, 100, 150, Customizable 5
D28 1500×2000×200 φ28 HT300/Q345 1100 1190 50, 100, 150, Customizable 5
D28 1500×3000×200 φ28 HT300/Q345 1600 1730 50, 100, 150, Customizable 5
D28 2000×1500×200 φ28 HT300/Q345 1100 1190 50, 100, 150, Customizable 5
D28 2000×3000×200 φ28 HT300/Q345 2200 2380 50, 100, 150, Customizable 5
D28 2400×1200×200 φ28 HT300/Q345 1000 1080 50, 100, 150, Customizable 5
D28 3000×1500×200 φ28 HT300/Q345 1600 1730 50, 100, 150, Customizable 5
D28 4000×2000×200 φ28 HT300/Q345 2700 2920 50, 100, 150, Customizable 5
D28 6000×2000×200 φ28 HT300/Q345 4100 4430 50, 100, 150, Customizable 5
D28 8000×2400×200 φ28 HT300/Q345 6500 6920 50, 100, 150, Customizable 5

Plateformes de soudage flexibles 3D

1. Aperçu du produit

Provides turnkey solutions for 3D flexible welding platforms. Made from high-quality cast iron or welded high-strength steel plates, processed via artificial aging, CNC precision machining, and surface quenching. Features high load capacity, deformation resistance & quick clamping. Suitable for welding/clamping in multiple industries, supporting efficient production of small-batch/multi-spec products, reducing production line costs—complying with international industrial standards.

2. Spécifications techniques

CatégorieDetails
Norme de matériauHT250-HT300 cast iron or high-strength steel plates (surface quenched, hardness HRC22-28)
Production ProcessIntegral casting/steel plate welding → artificial aging → CNC precision machining (standard D28/D16 positioning holes on surface)
Équipement d'usinageLarge CNC gantry milling machines, precision grinders
Precision ParametersFlatness ≤0.02mm/m, positioning hole spacing accuracy ±0.01mm
Portée de personnalisationPlatform size (1000×1000mm – 6000×3000mm), load capacity (1-50T), positioning hole specifications, custom fixture adaptation
Contrôle qualitéFlatness testing, load capacity testing, welding strength testing, positioning accuracy calibration

3.Application Fields

Automotive Manufacturing, Construction Machinery, Steel Structure Processing, Aerospace, Energy Equipmen