1. Application Scenarios & Core Functions
As a dedicated benchmark platform for industrial welding operations, this product provides stable support and positioning for welding workpieces, with core functions tailored to welding process needs:
1.1 Welding Workpiece Positioning & Fixing
- Purpose: Used for positioning and securing metal workpieces (e.g., steel plates, pipe joints, structural components) during arc welding, gas welding, and spot welding.
- Operation: Cooperates with welding fixtures (e.g., clamps, positioning blocks) to fix workpieces in preset angles and positions; pre-opened T-slots (optional) enable quick adjustment of fixture positions.
- Advantage: Prevents workpiece displacement caused by welding heat or external force, ensuring welding seams align with design requirements.
1.2 Adaptation to High-Temperature Welding Environments
- Purpose: Bears high temperatures generated during welding (up to 800-1200℃ for local workpiece surfaces).
- Material Advantage: The platform’s cast iron structure resists thermal deformation; no surface cracking or permanent damage occurs after repeated exposure to welding heat.
- Advantage: Maintains flatness and stability throughout long welding cycles, avoiding secondary adjustments due to platform deformation.
1.3 Post-Welding Temporary Support & Inspection
- Purpose: Serves as a temporary placement platform for welded workpieces to cool down; also acts as a benchmark for post-welding inspection.
- Operation: After welding, workpieces can be inspected for dimensional accuracy (e.g., straightness of welding seams, flatness of assembled components) directly on the platform using measuring tools.
- Advantage: Reduces workpiece transfer steps, lowers the risk of collision damage, and improves post-welding quality control efficiency.
2. Core Advantages
- High Temperature Resistance & Durability:
Made of high-grade cast iron (HT200-HT300) via integral casting, with stress relief treatment to eliminate internal stress. The material’s high thermal stability prevents deformation under welding heat; the surface is treated with anti-oxidation coating to resist rust caused by welding spatter and coolant.
- Flexible Customization for Welding Needs:
- Standard sizes: 1000×1500mm to 5000×7000mm (covers small part welding to large structural component welding).
- Custom options: Add T-slots (for fixture installation), drainage grooves (to remove welding coolant), or heat insulation layers (for ultra-high-temperature welding) based on workpiece size and welding process; thickness can be increased to 100-300mm for heavy workpiece support.
- Stable Welding Operation Foundation:
The platform’s heavy-duty structure (weight 500kg-5000kg based on size) ensures no shaking during welding; adjustable support feet at the bottom enable level adjustment on uneven workshop floors, further enhancing operation stability.
- Easy Cleaning of Welding Residues:
The smooth surface (after precision grinding) allows easy removal of welding spatter, slag, and debris using scrapers or compressed air; no residue accumulation in gaps, reducing daily maintenance workload.
3. Customization Notes
- For customization requests: Please provide detailed and specific drawings (including size, hole position, slot specification) to ensure product accuracy.
- For special requirements (e.g., ultra-thick platform, heat insulation structure, anti-corrosion coating): Submit technical parameters and application scenarios in advance. Production will commence only after technical confirmation.
4. Optional Supplementary Material
If you need an English comparison table of key parameters (e.g., size range, weight, maximum load, customizable structures) for your foreign customers to quickly reference, please confirm the specific parameters to be included, and we can prepare it promptly.
